What is CTI ?
CTI is an index used for electrical insulating materials which is defined as the numerical value of that voltage which will cause failure by tracking during standard test. Tracking is the process that produces a partially conducting path of localized deterioration on the surface of an insulating material as a result of the action of electric discharges on or close to an insulation surface.
Why is CTI important ?
By considering the CTI value, we can easily determine the minimum width of
marginal (barrier) tapes used in transformer. Owing to electrical safety reasons, UL has regulation on high frequency power transformers, that a minimum creepage distance is required. Therefore, the size of a transformer has been a bottle neck of minimization of electrical/electronic products especially in the information technology fields such as PC. However, in the new version of UL1950 or IEC 950, CTI values can be used as a standard of choosing the insulating materials used in the creepage distance. With a higher CTI value insulating material, the minimum creepage distance can be made smaller, and subsequently a smaller transformer.
Based on this new standard and regulations, P. LEO has developed a barrier tape (marginal tape) with a high CTI value. Approved by UL, this tape is graded as Class I insulating material. With this tape, the size of a transformer may be reduced as much as 30%. Or, as the space for winding is increased, an engineer can use magnet wire with larger size to reduce the resistance and hence the heat generated. This technology is a breakthrough in manufacturing of high frequency power transformers and the related components such as power supplies and monitors.
One of the examples is the creepage distance in transformer. Due to the existence of the creepage distance (the shortest path between two conductive parts measured along the surface of the insulation), the size of this electrical device cannot be too small.
Using the Comparative Tracking Index
Test Speciments: | 50mm(2 in.) or 100-mm (4 in.) diameter disks or any other similar shape |
Minimum thickness is 2.5mm(0.100in) | |
At least five specimens of each sample be tested | |
Electrode: | Platinum Electrodes |
Power Source: | 0~1kVA,60 Hz |
Aqueous Contaminant: | 0.1% Ammonium Chloride Solution |
395 ohm-cm resistivity at room temperature. |
Test Sequence
1.Set the power source to a particular value
2.Place the electrodes on the surface of the test specimen with a distance of 4mm(.16 in) apart.
3.Add the drops of the electrolyte by situating the hypodermic needle 40mm(1.6in) above the surface.
supplies tapes with high CTI values, which may reduce the size of a transformer.
For insulating materials used in the creepage distance, as indicatedin the UL1950 or IEC950 standards,
CTI can be used as a criterion of choice. The higher the CTI value of an insulating material used, the smaller the creepage distance can be.
For example,'s tape 1H860,1H86A,1H866, 1H818 approved by UL, is classified as a Group I material (see table below). Using this tape as a barrier tape (marginal tape) the size of a transformer can be reduced as much as to 30%. This technology is suitable to be used in the manufacturing of high frequency power transformers and the related electrical/electronic equipment such as power supply and monitor.
The file no.of tape is E126174.
Group I CTI -> 600 | ||
Group II 400 <- CTI <-600 | |
|
Group IIIa 175 <- CTI <- 400 | |
|
Group IIIb 100 <- CTI <- 175 |
Total   Backing |
|||||||
0.16 0.122 | > or = 600 | ||||||
0.32 0.244 | |||||||
0.48 0.366 |
Total   Backing |
|||||||
0.175 0.125 | > or = 600 | ||||||
0.420 0.390 | |||||||
0.125 ----- | |||||||
0.162 ----- | |||||||
0.140 0.11 | 0.062 0.025 | 1.136 | |||||
0.062 0.025 | 1.136 | ||||||
0.087 0.05 | 0.055 0.025 | ||||||
0.055 0.025 | |||||||
0.165 0.125 | 0.165 0.125 | ||||||
0.200 0.125 | |||||||
0.200 0.125 |
Operating Voltage
|
Pollution degree 1 |
Pollution degree 2 I II IIIa,b |
I II III a IIIb |
Pollution degree 4 I II IIIa |
12.5 16 20 25 32 40 50 63 80 100 125 160 200 250 320 400 500 630 |
0.090 0.100 0.110 0.125 0.140 0.150 0.180 0.200 0.220 0.250 0.280 0.320 0.420 0.560 0.750 1.000 1.300 1.800 |
0.40 0.40 0.40 0.42 0.42 0.42 0.45 0.46 0.45 0.48 0.48 0.48 0.50 0.50 0.50 0.53 0.53 0.53 0.56 0.80 1.10 0.60 0.85 1.20 0.63 0.90 1.25 0.67 0.95 1.30 0.71 1.00 1.40 0.75 1.05 1.50 0.80 1.10 1.60 1.00 1.40 2.00 1.25 1.80 2.50 1.60 2.20 3.20 2.00 2.80 4.00 2.50 3.50 5.00 3.20 4.50 6.30 |
1.00 1.00 1.00 1.00 1.00 1.06 1.05 1.05 1.10 1.10 1.10 1.10 1.20 1.20 1.20 1.20 1.25 1.25 1.25 1.25 1.30 1.30 1.30 1.30 1.40 1.60 1.80 1.80 1.50 1.70 1.90 1.90 1.60 1.80 2.00 2.00 1.70 1.90 2.10 2.10 1.80 2.00 2.20 2.20 1.90 2.10 2.40 2.40 2.00 2.20 2.50 2.50 2.50 2.80 3.20 3.20 3.20 3.60 4.00 4.00 4.00 4.50 5.00 5.00 5.00 5.60 6.30 6.30 6.30 7.10 8.00 8.00 8.00 8.00 10.00 10.00 |
1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.70 1.70 1.70 1.80 1.80 1.80 1.90 2.40 3.00 2.00 2.50 3.20 2.10 2.60 3.40 2.20 2.80 3.50 2.40 3.00 3.80 2.50 3.20 4.00 3.20 4.00 5.00 4.00 5.00 6.30 5.00 6.30 8.00 6.30 8.00 10.00 8.00 10.00 12.50 10.00 12.50 16.00 12.50 16.00 20.00 |
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